nybild.jpgWelcome! 

 

 

 

 

 

 

The above photograph is taken from Scania World, no. 1 2007 (in Swedish).

 


 

CONTACT INFORMATION

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Prof. Mårten Olsson                             

Dept. of Solid Mechanics                      

Royal Institute of Technology (KTH)                              

SE - 100 44 Stockholm                        

Sweden

 

Visiting address: Osquars backe 1, Room no. 362

Phone: +46 8 790 75 41

Fax: +46 8 411 24 18

E-mail: mart@kth.se

 


 

englogo.jpgPRESENTATION

 

M.Sc. in Engineering Physics (F) 89 from  KTH (spec. in Applied Mechanics),

Ph.D 94, Post Doc (Sw: Fo.ass.) 94-97, Assoc. Prof. 97-06, Habilitation (Sw: Docent) 99,

Prof. 06-, holder of the Sverker Sjöström chair of Reliable Structures

 

 

Director of graduate studies (Sw: Studierektor-FoFu): May 96-Oct 99,

Director of undergraduate studies (Sw: Studierektor-Gru): Oct 99-Jan 05,

Director of the specialisaton in Solid Mechanics: Oct 99-

Director of the track in Solid Mechanics of the  Master´s program Engineering Mechanics: Aug 10-

 

 


 

TEACHING

 

● Lectures for several programs at KTH over the years (B, F, I, K, M, P and T), mostly for T (Vehicle Engineering) followed by M (Mechanical Engineering).

 

● In the fall of 2010 I gave the basic course in solid mechanics for student of Mechanical Engineering (M) and Materials Science (BD). Very nice.

 

● For many years, I have given an annular course called "Dynamic problems in Solid Mechanics". Starting this year, my colleague Artem Kulachenko will give this course.

 

● Another advanced course, "Solid Mechanics Modeling for Design”, has also been given annually. Link to Solid Mechanics Modelling for Design. This course will be reworked, developed, to another course called “Fatigue, Reliability and Design”. It will be given the first time in the  fall of 2011. It will includes lectures (also guest lecturers from industry and academia), FE-based design labs and project work. There are oral and written presentations.

 

● Examiner and advisor for M.Sc. thesis projects (a list).

 

● Has given courses for Scania, such as "Dynamics for the mechanical analyst", “Fatigue and reliability”.

 


 

TRACK IN SOLID MECHANICS, in the Master´s programme in ENGINEERING MECHANICS

 

This KTH-programme is open to students with an appropriate B.Sc.-degree. Most students come from KTH but also from abroad.

 

The programme three tracks: Solid Mechanics, Fluid Mechanics and Sound and Vibration.

 

KTH-students from programmes BD, F, M, P and T are welcome! Other students from Sweden, and indeed from the world; you are also welcome! The curriculum is ready - for more information, follow this link.

 

 

alumnimote.JPGI work to assure that the track is continuously developed and that the education we offer is of high quality and is both scientifically and industrially relevant. I also help our students in direct, practical matters; ideas on which courses to take, thesis work, international openings, etc.

 

 

Currently, I do not have a link to a brochure, or similar. However, if you are a student

and interested in our track, you are more than welcome to contact me! I will then provide material.

 

I am chairman of the KTH Solid Mechanics Society (Sw. abbreviation: KTH-HTK, link). It is an KTH alumni society, currently with 226 members. The society offers a protected website, presentations and social gatherings like After Works. The photo is taken from an evening with the society at Stockholm Chamber of Commerce.

 

 

Eng-Swe translation:

Solid Mechanics track = Spår Hållfasthetsteknik,

Master programme in Engineering Mechanics = Masterprogram Teknisk Mekanik.

 

 

 


 

RESEARCH

 

Why?

The key motivation for me is utility in design.

 

How?

Projects: Short industrial cooperations (can be in the form of a M.Sc.-thesis). Most research projects are PhD-projects and last for about five years.

Methods: Analytical, numerical and experimental.

Funding: Industry or research agencies (like Swedish Research Council, VR, or Vinnova).

Partners: Industry and academia. The main industrial partner by far is Scania, other important are SKF ERC, Siemens, Volvo Aero, ABB, Atlas Copco, Sandvik.

 

What?

Industrial needs in solid mechanics define our projects. We develop models, methods and methodologies. Our expertise lays in the development of solid mechanics based “tools” for design against X, where “X” can represent many phenomena. Our emphasis is X = fatigue.

 

In fatigue design we work on fatigue and design. We also study the variability of fatigue in order to design structures that are reliable. The fatigue failure then has a certain probability. On the other hand, structures should not be too reliable.

 

Fatigue - key words and concepts: critical plane approaches, weakest link methods, probability of fatigue failure.

 

Design - key words and concepts: Robustness, Taguchi, optimal concepts and geometries (and feasibility), material, heat- and surface treatment, etc. The solution is the “product specification” – a document that specify how the ideas are realized. Also, re-designs are of importance.

 

● Fatigue design - key words and concepts: In industrial product development, creativity is first focused on synthesis. This creativity shifts to analysis at latter stages. In-between, a synthesis-analysis is needed and we develop methods for this activity.

 

Synthesis-analysis is a systematic exploration of the design space. We may optimize the product (say reduce weight, or cost to a minimum) still fulfilling fatigue life requirements using stochastic simulation or RBDO (Reliability Based Design Optimization).

 


 

Some PRESENTATIONS

At the UTMIS-meeting at Atlas Copco in Örebro 2005, three presentations were given on contact fatigue (link), fatigue crack growth during non-sequential mixed mode loading (link) and fatigue design (link). UTMIS is the Fatigue Network of Sweden.

 

At the UTMIS-meeting at Volvo CE in Braås 2007 a follow-up on the fatigue design was given by Sven Norberg (link).

 

At a Scania meeting in 2008 a poster was presented on RBDO-research (link).

 

At SMD, June 15-17 2009 (Swedish Mechanics Days) I held a plenary lecture (link).

 


 

 

RESEARCH RESULTS - current and previous

 

References to papers are not given here, instead see the department´s list of publications.

 


In the area of RBDO (Reliability Based Design Optimization) and RBRO (Reliability Based Risk Optimization (and it includes Design, too)) I work with M.Sc. Rami Mansour. A numerical tool is developed, capable of working with ANSYS for the solution of RBDO and RBRO problems. So far, we have studied truss problems.

 


 

582_EN.pngCriteria for High Cycle Fatigue (HCF) for accurate predictions are crucial for successful design work of advanced products. In turbine design, I work with M.Sc. Salar Sadek and M.Sc. Daniel Sandberg in order to study the fatigue behavior of metals and develop such criteria. We study different ways to find the probability of failure for a specified geometry loaded by a specified load history. When such criteria exist, they can be used in an optimization of the geometry of the product with respect to weight under the constraint that the probability of failure is at (or below) a given value. Other optimization goals can also be achieved. The possibility opens to employ computationally driven development work. However, an accurate HCF-criterion is the key element needed for such an synthesis-analysis to give meaningful results.

 

The project is a joint effort with partners at other departments at KTH as well as at Siemens Industrial Turbomachinery and Volvo Aero Corporation. Funding is given through the Swedish research center TURBO POWER.

 


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In the area of stochastic simulation I work with Tekn.Lic. Tomas Dersjö, from Scania. The research is focused on how variation in the “input” of a product affects the “output”. Input variation may be in loading, material, etc. The output is probability of fatigue failure.

 

We have developed synthesis-analysis methods for RBDO with optimisation of the cost. In each iteration a new design is chosen based on the changes of fatigue life in different directions in “design space”. Research has also been performed on how to reduce the requried number of computations in order to find the best direction in design space. Currently, problems with many constraints are studied. Methods of finding a single point in design space where all the constraints can be approximated are developed.

 

We have also augmented the concept of “design space” to include the full specification of the product, including heat- and surface treatments. Please note that the best geometric design against fatigue will change if we change the surface treatment and/or introduce shot-peening and/or exchange to another material.

 


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In the department I work with Tekn.Lic. Kristoffer Karlén on reliable fatigue design based on stastistical methods. Currently our research is devoted to the inherent scatter of the fatigue process using a new experimental set-up. We investigate details of the “volume effect”.

 

Prof. Gunnar Härkegård from NTNU in Trondheim, Norway, visited us during 2008. In a joint effort, we studied the fatigue behaviour of a welding steel that contain defects with a distribution that have local maxima at two different sizes.

 

 


 

A notorious problem in much engineering work is to determine the loading on products when they are used “in the field”.

 

On the frame of a truck components are mounted. They are loaded by their own weight as the frame move during use. Finally, there will be a fatigue failure. To find the loading on the components is very demanding due to the friction of the bolted joints used for inlagg.jpgfastening. There is micro sliding with friction in the contact. This leads to damping.

 

In this field I work with Dr. Henrik Wentzel at Scania. He presented a PhD-thesis in December 2008 that include non-linear FE-analysis of the dynamic behavior of the joints as well as the whole structure. A sub-structuring technique was developed that replace the joint, and a small part of the surrounding material, with a cylindrically shaped super-element with few DOFs. This allows for the dynamic modeling of frictional joints with is not feasible in full FE-analysis.

 

In addition, the thesis present analyses of a method to purposely control the dissipation of frictional joints with perforated inserts in the clamped contact. Extra dissipation is due to plastic dissipation at the perforation edges. The method is patented.

 


 

 

overlast.jpgResearch has been carried out on fatigue crack growth during sequential loading in mixed Mode I and II with Dr. Peter Dahlin. We developed a criterion for the growth of such a fatigue crack - how much and in what direction it grows.

 

The project included testing, computations and modeling of the specific mechanisms that appear in non-proportional loading of cracks. The direction of a non-proportionally loaded crack may be different in the beginning of its growth and after a while.

 

In the figure, the result of a single Mode II load on the crack propagation rate of Mode I loading. RD = Recovery Distance is the crack growth needed until the original Mode I CG-rate is retained.

 

 

 

 

 


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In the area of fatigue avoidance I worked with Tekn.Lic. Sven Norberg, then at Scania. We developed a computer-based tool with good accuracy that can be used to pre-determine if a component will sustain many load cycles, i.e. design against the fatigue limit.

 

The program is called FAST = Fatigue Analysis Tool.

 


 

scf-crack.jpegIn the area of contact fatigue, Dr. Bo Alfredsson and myself at KTH Solid Mechanics and M.Sc. Christer Olsson at Scania has developed a testing method, with results shown in the figure. It is a contact mark (dark region), where a spherical indenter has been pressed against the surface millions of times (diameter 10 mm, load "1.6 tonnes" each load). Around the contact mark a crack has been formed. The material is a case hardened steel.

 

The test method is SCF = Standing Contact Fatigue. With SCF, you can create different cracks, both at and beneath the surface. We have also subjected the indenter to inclined loading, in order to get friction effects. The result is a surface crack that grows around the contact mark in an elliptical shape.

 

The SCF tests is a “spin-off” from a project on contact fatigue of gears, cams and followers. SCF can be used to rank materials in such applications.

 


 

tiff.tifIn an effort to combine gear technology and robust design, I and Dr. Magnus MackAldener, Scania, identified and analyzed a new type of fatigue failure of gears: Tooth Interior Fatigue Fracture = TIFF. This fracture is initiated in the interior of the tooth.

 

The failure is becoming increasingly important due to the fact that thinner teeth are being used (because they are quieter). The picture show a TIFF in an idler gear. The initiation is in the interior central region of the tooth. The crack has kinked at growth into the case hardening layer.

 

After we first presented TIFF in 2000, more than 10 companies that manufacture transmissions and gears have contacted us and said they have this problem too. They want to know how to design against it.

 

We studied involute gear teeth, but TIFF can be found in other types of teeth as well. One problem in testing gearboxes is that after the fracture it can be very difficult to determine what has happened since the damage caused to fracture surfaces may be extensive. In some cases this is not the case, and the details of TIFF has been fractographically examined.